High-Speed Single-Loop Pile Plating (Velour) Knitting Machine

Introduction

This machine has been tested under long time and high speed running for over three years by our Japan; UK, Portugal and Syria customers. After continuous improvement, finally all customers are satisfied and confident of the performance. With many first-rate patents and easy operative this machine can lower the production cost and raise the profit.

Specification

Specification

SH-2SPA

Diameter

26", 30", 34"

Feeder

36F, 44F, 48F

Gauge

18G~28G.

No. of Needles in Cylinder (standard) 

DIA. 18G 20G 22G 24G 28G
26" 1464 1632 1800 1944 2280
30" 1680 1872 2064 2256 2640
34" 1920 2142 2352 2568 2988

Performance Features

A. 

Gear-driven uses England-made healy wire race bearings. During high speed operation, all roller balls receive full lubrication. In prolonged operation, these roller balls do not get damaged easily. This extends machine life.

B. Adopt Japanese NSK steel roller ball.
C. Adopt "SAE 80" lubricant oil.
D. Computer milled cam holder and cams with high accuracy and interchangeable with each other. Cam holders are set with single bevel screw, reducing changing time and assures 100% setting accuracy.

E. Two tracks of cam holder. PK cams are optional.
F. High precision touched type control panel with R.P.M. meter and three shift counter, easily to change it and durable even in long time operation.

Fukahama Brand 
Multi-Tube Oil Mist Lubricator is Standard

UNIWAVE quantum or MEMMINGER pulsonic lubricator is optional.

 

Transmission System

A. 

In order to facilitate trial-running, change cams and needles, on the upper of stand is installed with 2 American type handles.

B. 

Uses national standard TA-TUNG motor.

C. 

JAPANESE TOSHIBA or MITSUBISHI inverter device is standard.

D. 

200 steps take up device with mechanical gearbox is standard. Setting with safety switch under the bed of take up device that will stop the machine once incorrect operation.

E. 

Other type of take up device is optional.

F. 

Adopt USA STANDARD fenced type safety gate. Each gate with safety sensor that will stop the machine once the gate is opened.

Running Speed Table (Standard) 

DIA. Gauge No. of Feeder R.P.M.
26" 24G 36F 20
30" 24G 44F 18
34" 24G 48F 16

A. 

The above standard speed is tested with SP/20S front yarn and 150D polyester for based yarn, loop height 2.7mm, gauge 24.

B.  Standard running speed is for reference only, optimum speed depends upon yarn, loop height and needle oil used.
C.  Germany "DIVINOL TEXTOLSE ISO #22" needle oil or USA "UNIWAVE SUPER CLEAN MIST OIL #509" needle oil are suggested.

Yarn Feeding Device

A.  Adopt FUKAHAMA USA type DT/24V or DG/24V (double layer punch type or double layer gear type) positive storage.
B.  Germany Memminger MPF yarn feeding devices is optional.
C.  Memminger D/8 type tuber creel is standard, side creel and overhead creel are optional.
D.  360o radar cleaning fan and center cleaning tuber are standard.

AMERICAN and GERMAN-MADE fans are optional.

E.  Touched type needle switch is standard. 

Memminger fabric scanner LMW is optional.

Fabric Features

  This machine can make many different types of loop-pile fabric in filament or span yarns, single jersey velvet, diamond velvet and pola fleece. With low shearing loss, even loop, no droppings etc. characteristics, this machine can match with any demand of high grade garments.
Meanwhile, by using PK tuck cams, this machine can make pique pile fabric as well as excellent lycra fabric by using Memminger lycra device MER-4/R/24V.

Other Features :

Adopt thermal brown colored "LMT" on all mainly parts. This treatment can keep the machine from rusted even under long time running and easily to be maintained. 
Adopt thermal painting, not easily to get rusted and faded.
Adopt GERMANY GROZ-BECKERT high speed, high quality needles.
Adopt GERMANY KERN-LIEBERS sinkers, other Taiwan-made sinker are used for special size.
Cylinder is made of high quality SWEDISH steel and milled by computer automatic milling machine. Quality conforms to International Standard.