High-Speed Single Jersey ( +3 Thread Fleece ) Knitting Machine

Introduction

Since the production of the MODEL DF2 and DF3, we have undergone ten years of continuous research and improvement, poured in large sums of investment capital, purchased high production technology from European and American manufacturers. Finally we were able to develop the MODEL-FDF3-HighSpeed Single Jersey (+3 Thread Fleece) Knitting Machine. Aside from producing high quality fleece fabric, this model can be transformed into to a High Speed Sinker Four Track Knitting Machine. Basing interchanging is easy and also serves many purposes. To the users, this means savings in machine procurement cost. For the producers, its superior performance means long term savings in labor and technical adjustment time. 

No. of Needles in Cylinder (Standard) 

DIA. 14G 16G 18G 20G 22G 24G
20" 876 1008 1128 1248 1380 1500
21" 912 1056 1176 1320 1440 1584
22" 960 1104 1248 1380 1512 1656
23" 1008 1152 1296 1440 1584 1728
24" 1044 1200 1344 1500 1656 1800
25" 1104 1248 1416 1560 1728 1872
26" 1140 1296 1464 1632 1800 1968
27" 1176 1368 1536 1704 1872 2040
28" 1224 1404 1584 1752 1944 2112
29" 1272 1452 1632 1824 2016 2184
30" 1296 1500 1704 1896 2088 2256
31" 1368 1560 1752 1944 2136 2328
32" 1416 1608 1800 2016 2208 2400
33" 1440 1656 1860 2064 2280 2496
34" 1488 1704 1920 2136 2340 2568
35" 1536 1752 1980 2208 2400 2640
36" 1584 1800 2040 2256 2484 2712

Specification 

Specification

SH-FDF3

Diameter

20"~36"

Feeder

3 Per Inch

Gauge

14G~24G.

Performance Features

A. 

Gear driven is of oil bath type. Roller balls receive full lubrication during high speed operation, not easily damaged in the long run. This prolongs machine service life. 

B. Central stitch control system:

Unlike other brands, our central stitch control system needs only a hexagonal wrench to adjust screws in order to change stitch and weight per yard. This lessens re-adjustment time. No loosenings even under prolonged use. 

C. Cam and Cam Holder

For uniformity, it interchangeable with machines of the same size. They enable the machine to changed easily from the fleece model to single jersey structure. This saves changing time and assures 100% setting accuracy. 

D. Three feeds per diametrical inch 
For Knitting fleece fabric, 1x1, 2x1 and 3x1 cams are included. For single jersey, 2x1x1 cam included. (knit cam 2 rows, tuck cam 1 row, welt cam 1 row)

Single jersey customers can purchase additional cams depending on demand. 

E. Adopts Fleece structure 
Simultaneously includes double push sinker cams and segmented sinker cap. 

This cam is standard accessory. 

F. Control panel uses push buttons that are structurally excellent, easy to change and durable even in prolonged operation.

Three-shift counter and RPM meter are standard. 

G.

Hsing Hua brand multi-tube oil mist lubricator is standard.

Uniwave Quantum and Memminger Pulsonic lubricator are optional.

H. Drive lege

In order to facilitate test runs an operation, the upper leg portion is intalled with two American type handle bars. The three legs are also equipped with start, stop and jog switches.

Uses national standard TATUNG motor.

Japanese TOSHIBA inverter are standard.
60-step manual speed change take down is standard.
Uses cage type protective fance.
(Machine stops operation once fence is opened.)

 

Machine Speed (Standard) 

DIA. Gauge No. of Feeder R.P.M.
20" 20G 60F 45
21" 20G 63F 43
22" 20G 66F 42
23" 20G 69F 38
24" 20G 72F 37
25" 20G 75F 35
26" 20G 78F 34
27" 20G 81F 32
28" 20G 84F 31
29" 20G 87F 30
30" 20G 90F 29
31" 20G 93F 28
32" 20G 96F 26
33" 20G 99F 24
34" 20G 102F 23
35" 20G 105F 22
36" 20G 108F 22

A. 

Standard machine speed

Machine speed obeained from running 20G needles and using two lines of TC/30S and one line of 10/S cotton yarn. (Optimum speed depends upon yarn, gauge no., room temperature and needle oil used)

B.  Above tabe for reference only.
C.  Production at 100% efficiency
No. of feeders x speed Rev. / Min. x 60 Min.

C.P.I./C.P.CM x 36" (per yard) / 100 cm 
(per metre) 

= yards / metres per hour

Bobbin Rack Drive Standards

A.  Yarn feeding device

Uses Fukahama brand DT/24V or DG/24V (double layer punch or gear type) positive storage yarn feeders.

Other German-made MPF yarn feeding devices are optional.

In order to maintain performance and productivity, our machines would not be installed with other brands of yarn feeders.

B.  German-made Memminger D/8 type side creel assembly with double tie is standard.

Other overhead creel and tuber creel are optional.

C.  Taiwan-made Hsiang Wei brand 360o radar cleaning fan and center cleaning tuber are standard.
D.  Touch type needle switch is standard.

Fabric Features

A.  Capable of knitting multi-style single side fabric and thick sports clothing etc. (I.E. T-shirts, under wears, sports wears of natural and synthetic materials)
B.  When matched with special yarn design, it can knit special fabric. (wool, rabbit hair, acrylic yarn etc.)
C.  Knits printed fabric and thick woolen cloth.
D.  When matched with Dupont Lycra, it can knit elastic, doublet, chemise and many kinds of underwear and sports.

Other Features :

Uses German Groz-Beckert high performance needles.

Uses German Kern-Libers multiple type high performance sinker piece.

Uses American Uniwave needle oil #500 (Gives excellent lubrication and stable high speed operation in both hot and cold climate areas.)

Feeder piece is made of high grade steel material. They have high abrasion resistance, are easy to change and install, thus saving changing time and cost.

The cylinder is forged and processed from high grade swedish steel, and milled by CNC auto milling machine. Its quality conforms to international standards.