High Production Single Jersey Jumbo Knitting Machine

Introduction

To upgrade our product standard, we have hired Japan technicians who have vast experience in mechanical construction and quality control to develop new machine types. After continuous improving & trial running, we have again successfully introduced a new world-class knitting machine SH-JFA series. Its structural design has been granted numerous patents and has passed 4 long years high speed trial running by JAPAN KOKUSEN SHOKAI CO. and U.K. customers. Its high speed and high production can lower the costs and raise profits for the owners. Moreover, its easy operation can save labor and adjusting time of technicians on the long term.

No. of Needles in Cylinder (standard) 

DIA. 14G 16G 18G 20G 22G 24G 26G 28G 30G 32G
30" 1320 1500 1680 1860 2064 2256 2448 2640 2808 3000
31" 1360 1560 1752 1944 2136 2352 2520 2712 2920 3120
32" 1392 1632 1848 1992 2220 2400 2640 2856 2976 3216
33" 1440 1656 1860 2064 2280 2496 2688 2900 3120 3312
34" 1488 1704 1908 2124 2340 2544 2760 2952 3180 3408
36" 1560 1800 2016 2256 2472 2700 2928 3120 3384 3600
38" 1680 1980 2144 2376 2624 2880 3100 3324 3564 3816
40" 1752 2016 2256 2496 2760 3024 3264 3504 3776 4020

Specification 

Specification

SH-JFA3, SH-JFA4

Diameter

30"~40"

Feeder

3,4 Feeds / Per Inch

Gauge

14G~32G.

Performance Features

A. 

Gear-driven use oil bath bearings. In long time & high speed operation all roller balls receive full lubrication which will decrease operation temperature. This feature can extend usable machine life.

B. CENTRAL STITCH CONTROL SYSTEM
Unlike other brands, our central stitch control system needs only a hexagonal wrench to adjust screws to change stitch and weight per yarn. This feature can save adjusting time. No looseness even under prolonged use. This is standard equipment.
C. Interchangeable cam and cam holder even with other machines.

Computer-milled cam holder has accurate graduation for numerical adjustments. Setting of cam holder is only single bevel screw that saves time for changing cam and accuracy in the long term.

D. 4-track type cam holder sets enable owners to have many uses from one machine, no need to purchase redundant machines.

JFA3 series with 4-track cam holder, knit cam: 2-track, tuck cam:1-track, welt cam:1-track are standard accessory.

JFA4 series with 4-track cam holder, knit cam: 2-track, tuck cam: 1-track, welt cam:1-track are standard accessory.

E. Touch type control panel with high precision. Easy to be replaced and durable even in long time operation.

4-digit counter and R.P.M. meter are standard.

3-shift counter is standard.

All cams are computer-engraved, hardness degree (HRC) conforms to the testing standard of JAPAN HOKUSEN SHOKAI CO..

F. FUKAHAMA brand multi-tube oil mist lubricator is standard.

UNIWAVE QUANTUM and MEMMINGER PULSONIC lubricator are optional.

G. In order to facilitate trial-running and change cams & needles, on the upper of leg is installed with 2 American type handles.

Uses national standard TATUNG motor.

JAPANESE TOSHIBA OR MITSUBISHI inverter device is standard.

60-step cloth cutting take-down device is standard.

Cloth folding take-down device is optional.

Fence-type safety gates adopt American specification. Each gate with sensor switch which will stop the machine as soon as the gate is opened.

Standard Diameter and Fabric Width After Cutting

DIA. 30" 31" 32" 33" 34" 36" 38" 40"
F/W 74" 76" 78" 79" 80" 81" 82" 90"

Fabric width after cutting indicated in table was tested in 24G with 32/S T/C yarn.

Above table is for reference only.

Running Speed Table (Standard) 

DIA. Gauge No. of Feeder R.P.M.
30" 24G 120F 34
31" 24G 124F 32
32" 24G 128F 31
33" 24G 132F 30
34" 24G 136F 28
36" 24G 144F 26
38" 24G 152F 24
40" 24G 160F 23

A. 

Speed indicated in table was tested in 24G with 30/S cotton yarn. Optimum speed depends on yarn, gauge and needle oil used.

B.  Above table is for reference only.
C.  SINGLE KNITS PRODUCTION FORMULA (LENGTH)
No. of feeders x speed Rev. / Min. x 60 Min.

courses per inch x 36

= production (yard / hr or m / hr )
D.  Remarks:

If courses are computed in inches, then 1yd.=3ft=12x3=36 inches

If courses are computed in centimeters, then 1m=100cm.

For single side stripe computation, yarn feeder number must be divided by 2, because 2 yarn feeders produce a stripe.

Bobbin Rack Drive Standards

A.  Yarn feeding device

JFA3 and JFA4 series use FUKAHAMA BRAND U.S.A. Type positive storage.

MEMMINGER MPF positive storage is optional.

To maintain excellent performance and production, our machines should not be installed with other brands positive storage except the aforementioned.

B.  Side creel assembly D/8 type with double tie is standard, but Tuber creel and overhead creel are optional.
C.  FUKAHAMA 360o Radar and cleaning fan center cleaning tuber are standard.

Other American and German made fans are optional.

D.  Touch type needle switch & fabric switch are standard. Memminger fabric scanner LMW is optional.

Fabric Features

A.  This machine can knit various single jersey fabric from natural and synthetic fibers such as T-shirt, underwear, sports wear, pants, etc.
B.  Matched with special yarn design, it can knit special fabrics(such as wool, rabbit hair, acrylic yarn, silk etc.)
C.  It also can knit printed fabric and industrial cloth.
D.  Matched with MEMMINGER MER-2/4/R/24V attachment (optional), it can knit elastic cloth, underwear, sports wear, ...etc.

Other Features :

Uses Groz-Beckert high speed, high performance needles.

Uses Uniwave needle oil #500(It gives excellent lubrication and stable high speed operation in both cold and hot climate areas)

Uses double push sinker pieces and double sinker push cams.

The cylinder is made of high quality swedish steel, and processed by computer milling. Quality conforms to the standard of JAPAN HOKUSEN SHOKAI CO.