High Production Gear Driven Double Jersey Jumbo Knitting Machine

Introduction

To meet the market demanding, our company successfully developed JIA series (double jersey jumbo knitting machine). This machine with many patents and receive a very good response from Japanese market. Easy operation and maintenance has also won very good comments from the customers.

 

 

 

No. of Needles in Cylinder (Standard) 

DIA. 14G 16G 18G 20G 22G 24G 26G 28G
30" 1320 1500 1680 1872 2064 2268 2448 2640
32" 1404 1608 1800 2016 2208 2412 2616 2808
34" 1500 1704 1932 2136 2340 2568 2784 2976
36" 1584 1800 2016 2256 2484 2712 2928 3168
38" 1680 1920 2148 2376 2616 2856 3096 3336
40" 1752 2016 2256 2496 2760 3024 3264 3504

According to the customer's request, We can make multi-function 2-track dial & 2-track cylinder (JIA22) and 2-track dial & 4-track cylinder (JIA24).

Specification 

Specification

SH-JIA

Diameter

30"~40"

Feeder

2, 2.12, 2.4, 2.8 Feeds / Inch

Gauge

14G~28G.

Performance Features

A. 

Gear-driven uses England-made healy wire race bearings. During high speed operation, all roller balls receive full lubrication. In prolonged operation, these roller balls do not get damaged easily. This extends machine life.

B. Computer-milled cam holder has accurate graduation for numerical adjustments. Setting by single bevel screw that reduces the changing time for cam and assures 100% setting accuracy.
C. Yarn carriers are fitted on single ring. The user can get equal/even timing very easily, saving adjustment time.
D. "Double knit flutter blower recourring" (in patent pending) controlled by swing motor can easily remove fluff from the machine, saving a lot of compressed air.

E. Cam holder set adopts 4 tracks.

JIA series comes with the knitting design of dial 2 tracks, cylinder 2 tracks.

JIA series comes with the knitting design of dial 2 tracks, cylinder 4 tracks.

F. High precision touched type control panel with R.P.M. meter and three shift counter, easily to change it and durable even in long time operation.

Standard Diameter and Fabric Width After Cutting

DIA. 30" 32" 34" 36" 38" 40"
F/W 74" 74" 76" 78" 80" 82"

Above table is for reference only.

Fabric width after cutting indicated in table was tested in 22G with synthetic yarn.

Fukahama Brand Multi-Tube Oil Mist Lubricator is Standard

  Uniwave Quantum and Memminger Pulsonic lubricator is optional.

Machine Speed (Standard) 

DIA. Gauge No. of Feeder R.P.M.
30" 22G 60F 34
32" 22G 64F 32
34" 22G 68F 30
36" 22G 72F 28
38" 22G 76F 26
40" 22G 80F 24

 

Speed indicated in table is conducted with TC 30S/1 yarn and 22G needles. Optimum speed depends upon yarn, gauge, number of needle & oil used.

 

Above table is for reference only.

Transmission System

A.  In order to facilitate trial-running, change cams and needles, on the upper of stand is installed with 2 American type handles.
B.  Uses national standard TA-TUNG motor.
C.  JAPANESE TOSHIBA or MITSUBISHI inverter device is standard.
D.  120-step cloth cutting take-down device is standard.

E.  Cloth folding take-down device is optional.
F.  Fenced-type safety gates adopt American specification. 
Sensor switch is fitted on each gate. The machine will stop immediately if any gate is opened.

Bobbin Rack Drive Standards

A.  Yarn feeding device

All models use Fukahama U.S. type SG/24V or DG/24V (single or double layer gear type) 

Other German-made MPF yarn feeding devices are optional.

B.  Adopt tuber creel, D/8 type with double tie is standard, but side creel and overhead creel are optional.
C.  Radar cleaning fan and center tuber cleaning fans are standard.

Other American and German made fans are optional.

D.  Touch type needle switch is standard. 
Memminger fabric scanner LMW is optional.

Fabric Features

A.  This machine is capable of knitting various double jersey of natural and synthetic, such as underwear, sports wear, pants, shirts, etc. 
B.  Matched with special yarn design, it can knit special fabrics(such as wool, rabbit hair, acrylic yarn, silk, etc.)
C.  Can knit various fire-resistant fabrics. 

Other Features :

Uses Groz-Beckert high speed, high performance needles.
Uses Uniwave needle oil #505 (It gives excellent lubrication and stable high speed operation in both cold and hot climate areas)